About TAP-Re

Home . About TAP-Re

Tyre pressure regulation is an essential part of car maintenance that has a direct influence on handling, safety, and fuel economy. Sustaining the appropriate tyre pressure guarantees peak efficiency and prolongs the lifespan of your tyres.

The Tyre Air Pressure Regulation (TAP-Re) system is a patented system designed at JAYKA Vehicle Systems Private Limited. This system works to maintain ideal tyre pressure in all the tyres of a vehicle while the vehicle is in motion.

TAP-Re has a unique component assembly namely Rotary Union which acts as a connector that allows air to flow in and out while the wheel is rotating. This makes it possible for the system to Inflate or Deflate the tyre while the vehicle is in motion.

TAP-Re uses multiple sensors to collect real-time data of air inside the tyres, particularly the pressure sensor and temperature sensor. This data is then sent to a controller which analyses the inputs and compares it with the ideal figures of air pressure & temperature to take further actions. The controller then sends commands to actuate the valves to fill or release the air inside the tyres to maintain the ideal conditions. This all happens while the vehicle is in motion.

Further Advantages

Beyond safety benefits, Our Tyre Pressure Monitoring and Regulation System also boosts vehicle productivity, delivering a range of advantages to fleet operators and commercial vehicle owners.

Fuel Efficiency Improvement

Maintaining optimal tire pressure leads to improved fuel efficiency. By precisely regulating tire pressure based on road conditions, load, and mode, the system ensures reduced fuel consumption, resulting in substantial cost savings estimated upto 3%.

Faster Trips

Stable tire pressure contributes to smoother and more efficient journeys. Shorter braking distances, better road handling, and improved overall performance result in faster trip times, enabling more trips within the same timeframe.

Extended Engine and Tire Life

Properly inflated tires reduce stress on the engine & promote even tire wear. With Our system precisely regulating, tire pressure, engine life is improved, and estimated tire life can be extended upto 20%. This leads to reduced maintenance & replacement costs, further boosting cost savings.

Reduced Driver Fatigue

By maintaining optimal tire pressure and enhancing overall safety, the system contributes to reducing driver fatigue. This leads to increased driver satisfaction, improved performance, & safer operations, resulting in approximately 20% improvement in driver efficiency.

Reduced Downtime

The system actively monitors tire pressure, minimizing vehicle downtime caused by tire-related issues. This translates to increased vehicle utilization, improved productivity, & reduced maintenance costs. With an estimated over 10% reduction in truck downtime, fleet operators can experience significant savings & enhanced operational efficiency.

System Specifications

Our Tyre Pressure Monitoring and Regulation System stands out due to its advanced features and seamless integration.
The system comprises the following components :

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Rotary Union

This device allows fluid flow into and/or out of the rotating part, sealing a stationary supply route. It plays a crucial role in the effective functioning of the system.

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Pressure Sensor

This component senses the pressure inside the tire and communicates with the Electronic Control Unit (ECU).

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Temperature Sensor

By sensing the temperature inside the tire, this sensor helps monitor potential heat-related issues, enhancing safety.

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Safety Valve

In the event of an accident, the safety valve prevents sudden pressure drops, ensuring the stability & integrity of the system.

The system comprises of two subsystems

1. Mechanical & Electronics System

  • Rotary Union
  • Pressure & Temperature sensors
  • Control & Safety Valves
  • Tubing system
  • LED Displays

2. Data Management System

  • ECU
  • PLC
  • HMI
  • CAN-Bus

A Key Indian Innovation with Significant Cost Savings

Our Tyre Pressure Monitoring and Regulation System is a pioneering Indian innovation that holds tremendous potential for cost savings and operational efficiency.

Our innovative technology not just monitors but also regulates the tire pressure while the vehicle is in motion. Utilizing a proprietary algorithm, the system intelligently controls tire pressure based on road conditions, load, and application, ensuring optimal performance and safety.

When using this state-of-the-art technology, savings for HCV applications range from ₹ 2.11 to ₹ 2.92 per km, contingent on road, topography, and vehicle load circumstances. In general, the technology reduces fuel consumption by 1.5% to 3%, improves driver efficiency by 15% to 20%, and is predicted to extend tyre life by 10% to 20%. Additionally, it reduces vehicle downtime by 10% overall.

In addition to these tangible benefits, our system also integrates real-time tire pressure and temperature monitoring on the dashboard, providing, instant alerts on any deviation from safe limits. This advanced functionality ensures proactive maintenance and enhances safety measures.

Looking Ahead : Field Tests and Collaborations

In order to propel this innovation, Jayka Vehicle System Private Limited and Tilive International are working together to build a system prototype and install it on a real, operational vehicle. Original equipment manufacturers (OEMs) and Tier 1 suppliers are invited to collaborate and take advantage of this technology's enormous value offer

Whether you're a tyre manufacturer, axle and suspension system or, trailer manufacturer, or an OEM, integrating this system can help differentiate your offerings and gain a competitive edge.

For further details and collaboration opportunities, stay in touch with us. Together, let's revolutionize road safety and redefine the future of heavy commercial vehicle operations.

Tilive International LLP is a leading consulting firm in the automotive industry, specializing in business development, marketing, and sourcing from India. With a deep understanding of the automotive technology and industrial sectors.

Tilive offers a range of services to help businesses thrive in a competitive marketplace. Their expertise includes market research, product positioning, and go-to-market strategies. They take a personalized approach, working closely with clients to develop tailored solutions.